Replacing a Slab Foundation

When the original builder flubs a foundation, someone else has to clean up the mess.

8 MIN READ

Demolition and Excavation

Dealing with the garage slab was a straightforward matter of breaking it into manageable chunks with demolition hammers and hauling away the rubble (see slideshow). But removing the laundry-room and family-room slab was complicated by the fact that its edges extended over the top of the side and rear foundation walls. Both the exterior wall framing and the fireplace brickwork at the end of the family room sat on top of the slab, and removing that portion of it would add a lot of work and expense.

Instead, the mason’s crew cut the slab as close to the inside face of the exterior walls as possible. After making an initial cut with a gas-power concrete saw, they trimmed it back closer to the wall with an electric concrete saw. This left a suitable ledge for the sill plates that would later support the family-room floor joists.

We wanted to save the fireplace hearth extension, which was in pretty good shape. I suggested supporting the hearth with temporary supports before the slab was removed. But the mason thought that the weight of the fireplace bearing on the outer edge of the slab would be enough to hold it in place while we worked around it, and was willing to rebuild the fireplace if events proved him wrong. He was right.

Once both slabs were hauled away, the crew excavated the soil below the floor slabs with the aid of a skid steer and a small backhoe. We then poured a steel-reinforced footing and built a block wall at the rear of the garage to provide support for the new floor joists and to separate the crawlspace from the fill below the garage floor slab.

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